Since 1969, the Krallmann Group has built high-quality molds for product innovations on behalf of key industries in the German industry with great success. Hence, for clients from the automobile industry, medical technology, the optical and the electronics industry, Krallmann is a competent partner for the realization of their molds to the highest technological standards.
The development and manufacture of complex injection molds and their integration into processes are a core competency of the Krallmann Group. Decades of experience, a team of highly-qualified employees and modern machinery are the foundation for successfully serving numerous clients. Tried-and-tested procedures and processes assure the smooth running of project management that is as creative as it is efficient. The specialists at the Krallmann Group advise their clients closely in all phases of the process — from brainstorming in the developmental phase, feasibility analyses and profitability studies to the final technical implementation of the article.
The benefits of collaborating with the Krallmann Group at a glance:
- Condensed expertise:
Thanks to its over four decades of experience, the Krallmann Group is one of the leading providers of high-quality mold construction services in Europe. In its in-house design department, specialists in various fields plan and develop high-speed-capable, high-quality molds. Thanks to their expertise and their combined know-how, they stand for products that are not only highly innovative, but are also characterized by excellent robustness and longevity.
- Excellent industry competency:
The Krallmann Group has established itself as a leading provider of high-quality molds, above all in the medical, packaging, optical, and automotive industries. It is these demanding clients in particular who greatly emphasize the highest level of productivity and investment security.
- Product “backups”:
During the entire process of mold development, the Krallmann team will advise and document the progress of the product development by constantly building new pilot designs — up to the handover of a mold ready for series production and process qualification.
- Technical competency:
he Krallmann Group is always up to date where technical developments are concerned, and pays attention to ensuring a constantly high standard where its equipment and all services are concerned. These include:
– A flexible range of molds for turning, milling, and erosion procedures
– A grinding competence center with jig milling, cylindrical grinding, and surface grinding machines
– Free-form surface machining
– Its own hot runner technology
– Modular mold assembly utilizing standard parts available on the market
The Krallmann Group is a pioneer and at the same time an innovator in the field of modern, innovative mold construction with regard to an optimization of the economic potential and market relevance of a company. This is because in the global market, it is above all intelligent, cost-efficient and high-quality molds which determine the productivity of manufacturing, the quality of the products, and ultimately economic success.
With the mold specialists at the Krallmann Group, your project is in the best of hands. They are looking forward to your inquiry or your visit!
CORE COMPETENCY OF THE KRALLMANN GROUP
Apart from the expertise of the employees, it is above all the technical equipment of the Krallmann Group which enables it to fully exploit all product ideas and innovative potential. Hence, Krallmann’s range of machinery offers molds with the following features:
- High-cavitation, high-speed molds
- Realization of highly complex surfaces and contours
- Reproductive accuracy in the µ- and nano range.
- Multi-component technology
- Insert and hybrid technology
- Hot runners; also for special plastics such as PVC
- Near-surface temperature control
- Dynamic temperature control
- Rotary tables | Standard | Superimposed | Turning plates
Experience the technical possibilities of “your” mold construction processes for yourself by visiting us in person.
The Krallmann Group is always up to date where technology is concerned. It is only by doing so that it has been able to consistently and reliably manufacture the most innovative molds for over four decades, as well as provide its demanding clients with all the corresponding competitive advantages. The range comprises the following mold categories:
- High-cavitation, high-speed molds
These include molds with a three-digit cavitation value, and stack molds with extremely short cycle times for low production costs. In particular, the food and cosmetics industries have their mold components manufactured right here at Krallmann.
- Injection compression molds
These molds are used to manufacture microstructured articles, to produce tension-free and low-tension parts, and to equalize shrinkage differences in unfavorable wall thickness distributions. They allow high-quality, yet almost tension-free components to be manufactured.
- 2-component molds
These sophisticated molds are usually used in a turning process via rotary tables or index plates; they use core-back or displacement techniques
- Rotary tables and turning plates and/or turning molds
They are used to construct multi-component injection molding machines or in special processes to manufacture more complex products
- Insert/outsert molds
This technology allows for the complex manufacture of mobile hybrid components made of metal and plastics, even in combination with 2-C injection molding — from bending and stamping to injection and assembly. This includes for example, products such as multi-pole power strips or bobbins.
- Multi-material molds
A very recently established category is that of molds which not only plastics, but also other materials are included in a multi-component process. In this case, the mold needs to fulfill special requirements, particularly when the materials have significantly different temperature ranges. Areas of application include lightweight construction and electronic components.
The high standard of the technical equipment combined with the condensed expertise of the Krallmann teams opens up a wide range of possibilities for innovative mold construction. Seize the chance and make an appointment with us today, followed by a tour through our “workshop” — obligation-free!